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 Stanley Coffee Maker

Les Martens     
Auburn Industrial Design     
2nd Year, Spring 2019     

Brew coffee directly into your Stanley Thermos


Design Objective
​Design a coffee maker to meet the needs of a target Persona.

Garrett Butler is a landscape worker by trade that always has coffee to share.
He makes his coffee strong, with just a touch of sugar, and keeps it in a big abused Stanley thermos

Persona

Persona.png

Garrett is a young, blue collar man, who grew up in the countryside of Auburn, Alabama. Garrett has been self reliant since he was 18 years of age, and he never shies away from hard work. He drives an old, well used, ford ranger. He loves his truck because, "it is paid off, and - broken in," so he doesn't have to worry about new scratches or dents. On the weekends he likes to hunt, fish, and camp.

Design Intent

Primary goal is to eliminate the coffee pot and brew directly into a 2 liter Stanley Thermos
Stanley has already laid the groundwork with with a rugged design, good material choices, and classic branding.

Stanley Double XL Thermos Features

  • Dimensions: 4.30" x 5.50" x 14.60"

  • Vacuum insulation keeps drinks hot for 24 hours or cold for 32 hours

  • Naturally BPA-free, insulated vacuum bottle

  • Insulated lid doubles as 8-oz cup

  • Lifetime warranty

  • Green enamel finish

Thermos.png

Ceramic Finish

Smooth Plastic Twist Assembly

Rugged

Stainless Accents

Classic

Durable

2 liters to share

Portable

Initial Concept

Initial design has potential but too many design flaws 

Design Flaws

  • Screw on lid is time consuming and should be more integrated

  • A watertight seal is needed and will burn users  if opened during operation

  • Internal tubing inaccessible and hard to clean

  • Percolator design using metal coffee grind basket which needs to cool before cleaning

  • Standard coffee filters would make cleaning more enjoyable ​

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Due to shortcomings above, traditional filters 
incorporated using drip method

Rapid Prototype

Rapid Prototype

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Low resolution model assembled in less than 30 minutes

Purpose

  • This rapid prototype is not meant to impress

 

  • Used as a quick tool in design process

 

  • Assembled fast with little attention to detail, to be evaluated in a short amount of time 

Reflection
Too top heavy and lid should be more integrated

Too tall to fit under kitchen cabinets and target consumer has small kitchen with little storage space

Final Concept

Final Concept

Integrated slim flip lid to decrease overall height and extended base added for balance

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Final Prototype

Final Prototype

More detail-oriented prototype with cohesive shape that complements Stanley Thermos

Click on image to see product features

Opened lid extends arm to raise water spout so nested coffee basket can be accessed

Coffee basket designed to be used with standard coffee filters

Extended base centers the thermos, which is well insulated so hot plate is not needed

Refinement

Refinement

Materials Render
Digitally sketched render to finalize material choices that complement Stanley Thermos brand language

Personal technique used where render is intentionally transparent in key locations to create illusion of environment reflections. Changing background color will automatically create reflections of same color.

Improved functionality by moving flip lid tab to right side;
allowing user to open lid with right hand and
grab the grinds basket with left hand 

New extended base has thicker, tapered profile for added rigidity and refined look

Internal Components

Internal Components

Brewing Instructions
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Fill thermos with water...

Brewing Instructions

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Hand Rendered on Ipad Pro using Autodesk Sketchbook

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